Thumper Fab  for POLARIS / XPEDITION

Xpedition Forward Control Arms (Non-Installed)

TYPE: Suspension     SKU: TF201201.F-X

If you're looking to take your Polaris Xpedition to the next level, look no further than Thumper Fab's Forward Kit. This Forward Kit provides greatly ground clearance and larger tire clearance. Perfect for extreme trails and provide unmatched performance regardless of the terrain. Strength & Style! 

(read more)
Regular price $1,495.00
Product Customization
Color

Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms)

TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms)

×

The Polaris Xpedition HD Tie Rods by Thumper Fab are built for riders who demand strength and precision from their steering components. Designed to work seamlessly with both stock and forward control arms, these heavy-duty tie rods offer unmatched durability and control on even the roughest terrain. 

 

Crafted from high-strength steel, they provide superior toughness. Installation is straightforward with a direct bolt-on replacement, requiring no modifications. Finished with a corrosion-resistant coating, these tie rods are built to withstand the harshest conditions and keep your Xpedition performing at its best. 

 

Whether you're tackling rugged trails or pushing your machine to the limit, Thumper Fab’s HD Tie Rods ensure you have the strength and reliability to dominate every adventure.

TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms) TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms) TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms) TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms) TF201102 | Polaris Xpedition Heavy Duty Tie Rods - (Stock & Forward Control Arms)
Bushing & Ball Joint Kit

TF202001.WIB | Xpedition Long Travel Bushing & Ball Joint Kit

×
TF202001.WIB | Xpedition Long Travel Bushing & Ball Joint Kit TF202001.WINB | Xpedition Long Travel  Ball Joint Kit (No Bushings)
Xpedition Chassis Stiffener (Front)

TF200902-BK | Polaris Xpedition Chassis Stiffener (Front)

×

Brace yourself for going BIG! Larger wheels, oversize tires, lifts, and portals all add strain to your stock control arm mounts on the chassis Reinforce your ride with a Thumper Fab engineered Bolt-On Frame Stiffener for the Polaris Xpedition. We set out to design the STRONGEST and EASIEST Frame Stiffener / Gusset Kit to install on the market. Period 

 

Easy Bolt-On and DOES NOT require cutting or welding.   

 

Computer Aided Design 

We have spent countless hours and multiple prototype revisions to make sure we have developed a kit that will greatly increase strength for your control arm mounts and chassis subframe. We designed the frame stiffener / gusset kit to reinforce weak links and to work with your OEM or Aftermarket Control Arms and Lift Kits with same model year fitment. Using the latest technology in 3D scanning and computer modeling software all aspects of the suspension and chassis geometry have been verified for precision fitment.  

TF200902-BK | Polaris Xpedition Chassis Stiffener (Front)

ADD ON's (Select Multiple)

TF202001.WIB | Xpedition Long Travel Bushing & Ball Joint Kit

×
DESCRIPTION

If you're looking to take your Polaris Xpedition to the next level, look no further than Thumper Fab's Forward Kit. This Forward Kit provides greatly ground clearance and larger tire clearance. Perfect for extreme trails and provide unmatched performance regardless of the terrain. Strength & Style! 

 

 

Why a boxed A-Arm design?  

 

A boxed arm will give you increased torsional strength for the strongest control arm design possible. There is more to a Thumper Fab boxed control arm than meets the eye. Underneath the steel cladding is a skeleton design that adds strength exactly where you need it and saves weight. Strength is important but unnecessary weight increases your unsprung mass and reduces your shock’s ability to compensate. The Thumper Fab design adds strength and reduces weight for optimal ride quality.  

 

Easy Installation: 

 

We offer professionally installed bushings and ball joints for easy installation. When you select the options below, we take the hassle out of pressing in your bushings and ball joints yourself. Utilizing our precision press operation, we are able to ensure your bushings and ball joints are correctly installed and not hammered or pressed in a way that would reduce their quality and lifespan.  

 

TF ELITE Ball Joints– Looking for the strongest, most durable ball joint on the market? Look no further than Thumper Fab's ELITE ball joints! These ball joints are made from 300M steel for maximum strength and wear resistance. They are also adjustable and greaseable for easy maintenance. Plus, they come with a lifetime warranty for your peace of mind. So if you're looking for the best of the best when it comes to ball joints, choose Thumper Fab's ELITE ball joints.  

 
Uniball – Our uniball bearing replaces the use of a ball joint for extreme levels of performance and strength. Commonly used in harsh racing conditions. Our patented control arm design allows you to run either a uniball or a ball joint for your desired use! 

 

Reuse bushings and ball joints – You also have the option to reuse your OEM bushings and ball joints. Maybe your Xpedition is brand new or in great shape. Our patented control arms allow the choice to reuse your OEM hardware. We do recommend professional installation and the use of a press to ensure your original equipment can be removed and installed without damage  

Turn your Polaris into a trail-stompin' beast that eats boulders for breakfast and asks for seconds.
FEATURES

KIT INCLUDES

  • Forward A-Arms Front 

  • Compatible with factory sway bar 

  • Extreme Duty 3 stage powder coating (when color is selected) 

  • Patented design allows for use of a uniball or ball joint 

 

STANDARD BENEFITS

  • Increased tire clearance (up to 36”) 

  • CNC Laser Cut & Formed US Steel for precision fitment 

  • Easy bolt on installation using factory suspension mounts 

  • High clearance design for added ground clearance 

  • Reuse OEM bushings and ball joints or upgrade to our installed options 

  • Compatible with factory sway bar 

  • Extreme Duty 3 stage powder coating (when color is selected) 

  • Patented design allows for use of a uniball or ball joint 

  • Made in the USA 

  • Backed by our Lifetime Warranty  

 

BRAGGING BENEFITS

  • Take your Xpedition to the next level of awesomeness.  

  • Conquer any terrain with ease. 

  • Look good while doing it with strength & style!   

 

SPECS

  • Material: 11-Gauge American Steel 

  • Width: OEM width 

  • Ground Clearance: Adds 3” over stock  

TF201201.F | Polaris Xpedition Forward Control Arms (Non-Installed)
PRODUCT FITMENT GUIDE

    SINGLE CAB


  • 2025 Polaris Xpedition ADV Premium
  • 2025 Polaris Xpedition ADV Ultimate
  • 2025 Polaris Xpedition ADV NorthStar
  • 2025 Polaris Xpedition XP Premium
  • 2025 Polaris Xpedition XP Ultimate
  • 2025 Polaris Xpedition XP NorthStar
  • 2025 Polaris Xpedition ADV Premium
  • 2024 Polaris Xpedition ADV Ultimate
  • 2024 Polaris Xpedition ADV NorthStar
  • 2024 Polaris Xpedition XP Premium
  • 2024 Polaris Xpedition XP Ultimate
  • 2024 Polaris Xpedition XP NorthStar


  • CREW CAB


  • 2025 Polaris Xpedition ADV 5 Premium
  • 2025 Polaris Xpedition ADV 5 Ultimate
  • 2025 Polaris Xpedition ADV 5 NorthStar
  • 2025 Polaris Xpedition XP 5 Premium
  • 2025 Polaris Xpedition XP 5 Ultimate
  • 2025 Polaris Xpedition XP 5 NorthStar
  • 2024 Polaris Xpedition ADV 5 Premium
  • 2024 Polaris Xpedition ADV 5 Ultimate
PRODUCT INSTALLATION
PRODUCT REVIEWS