Ranger Long Travel Add On's (Non-Installed)

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Ranger XP Bolt-On Chassis Stiffener & Gusset Kit (2021+)

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Brace yourself for going BIG! Larger wheels, oversize tires, lifts, and portals all add strain to your stock control arm mounts on the chassis.  Reinforce your ride with a Thumper Fab engineered Bolt-On Frame Stiffener for the Polaris Ranger. We set out to design the STRONGEST and EASIEST Frame Stiffener / Gusset Kit to install on the market. Period.

Easy Bolt-On and DOES NOT require cutting or welding. 

Computer Aided Design

We have spent countless hours and multiple prototype revisions to make sure we have developed a kit that will greatly increase strength for your control arm mounts and chassis subframe. We designed the frame stiffener / gusset kit to reinforce weak links and to work with your OEM or Aftermarket Control Arms and Lift Kits with same model year fitment. Using the latest technology in 3D scanning and computer modeling software all aspects of the suspension and chassis geometry have been verified for precision fitment.

Ranger XP Rear Chassis Brace

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Brace yourself for going BIG! Larger wheels, oversize tires, lifts, and portals all add strain to your stock control arm mounts on the chassis.  Reinforce you rear chassis with the Thumper Fab Rear Frame Brace for the Polaris Ranger.

TF012001.A | Ranger Long Travel - OEM Shock Relocation KIT

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TF012001.ZBC | Ranger Long Travel Shock Set - ZBROZ

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TF012001.FX | Ranger 1000 Long Travel Shock Set- FOX

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The FOX Performance Series 2.0 Podium QS3 shock kit is a designed specifically for the Thumper Fab Long Travel Suspension Kit. Take your Ranger from a capable utility vehicle to a full-on sport vehicle to tackle the kind of off-road terrain that will leave you grinning ear to ear.


The Podium 2.0 QS3 shocks replace your stock emulsion shocks with an internal floating piston (IFP) system housed in the piggyback reservoirs to keep the gas charge from mixing with the shock oil. This keeps the oil from effectively thinning out and losing damping control as the shocks get worked over washboards, rocks, and big dips.


The Quick Switch 3-position compression damping adjustment allows you to quickly set your shocks to adapt to your riding conditions. Set the QS3 to setting 1 for the softest ride on smoother trails or rock crawling. Setting 2 firms things up a bit if you’re carrying extra passengers or gear. Setting 3 gives you bottom-out protection when you put your foot down and catch some air off a dune or sprint off into the desert.


Beyond the extra capability you gain after bolting on a set of FOX Podium 2.0 QS3 shocks, you’ll have peace of mind knowing that they’re ruggedly built with hard-anodized aluminum bodies and reservoirs that resist corrosion, 5/8-inch hard chromed shafts for smooth operation and longer seal life, and are fully rebuildable if you ever damage a part or want to get them custom-valved for a specific riding application.

TF012001.C | Ranger Long Travel Axle Set - COBRA

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TF012001.KC | Ranger Long travel Axle Set - KING COBRA

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Polaris Ranger Long Travel HD Steel Tie Rods

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Polaris Ranger XP 1000 Long Travel ELITE Tie Rods

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Thumper Fab ELITE Tie Rods for the Polaris Ranger Long Travel Suspension are here! The front end of your Polaris Ranger is going to thank you. With Chromoly Heim Joints, High Strength Tie Rod Ends, and Billet Aluminum these are the STRONGEST Tie Rods period. Strength and Unique Style will set your Ranger apart and keep you riding!  

This High Strength Tie Rod End is built with heavy duty automotive grade internals and is design to last through years of abuse.  

Extreme high range of motion. Perfect for Long travel applications. 

Thumper Fab  for POLARIS / RANGER

Ranger Long Travel Suspension Kit (Non-Installed)

7 Reviews
TYPE: Suspension     SKU: TF012001-X
If you're looking to take your Polaris Ranger to the next level, look no further than Thumper Fab's Long Travel Kit. This Long Travel Kit provides greatly improved suspension geometry, larger tire clearance, and improved ride quality. Perfect for extreme trails and provide unmatched performance regardless of the terrain. Strength. Style. Great Ride! (read more)
Regular price $2,460.00
Regular price Sale price $2,460.00
Product Customization
Color

Shocks

TF012001.A | Ranger Long Travel - OEM Shock Relocation KIT

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TF012001.ZBC | Ranger Long Travel Shock Set - ZBROZ

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TF012001.FX | Ranger 1000 Long Travel Shock Set- FOX

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The FOX Performance Series 2.0 Podium QS3 shock kit is a designed specifically for the Thumper Fab Long Travel Suspension Kit. Take your Ranger from a capable utility vehicle to a full-on sport vehicle to tackle the kind of off-road terrain that will leave you grinning ear to ear.


The Podium 2.0 QS3 shocks replace your stock emulsion shocks with an internal floating piston (IFP) system housed in the piggyback reservoirs to keep the gas charge from mixing with the shock oil. This keeps the oil from effectively thinning out and losing damping control as the shocks get worked over washboards, rocks, and big dips.


The Quick Switch 3-position compression damping adjustment allows you to quickly set your shocks to adapt to your riding conditions. Set the QS3 to setting 1 for the softest ride on smoother trails or rock crawling. Setting 2 firms things up a bit if you’re carrying extra passengers or gear. Setting 3 gives you bottom-out protection when you put your foot down and catch some air off a dune or sprint off into the desert.


Beyond the extra capability you gain after bolting on a set of FOX Podium 2.0 QS3 shocks, you’ll have peace of mind knowing that they’re ruggedly built with hard-anodized aluminum bodies and reservoirs that resist corrosion, 5/8-inch hard chromed shafts for smooth operation and longer seal life, and are fully rebuildable if you ever damage a part or want to get them custom-valved for a specific riding application.


Axels

TF012001.C | Ranger Long Travel Axle Set - COBRA

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TF012001.KC | Ranger Long travel Axle Set - KING COBRA

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Tie Rods

Polaris Ranger Long Travel HD Steel Tie Rods

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Polaris Ranger XP 1000 Long Travel ELITE Tie Rods

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Thumper Fab ELITE Tie Rods for the Polaris Ranger Long Travel Suspension are here! The front end of your Polaris Ranger is going to thank you. With Chromoly Heim Joints, High Strength Tie Rod Ends, and Billet Aluminum these are the STRONGEST Tie Rods period. Strength and Unique Style will set your Ranger apart and keep you riding!  

This High Strength Tie Rod End is built with heavy duty automotive grade internals and is design to last through years of abuse.  

Extreme high range of motion. Perfect for Long travel applications. 


ADD ON's (Select Multiple)

Ranger Long Travel Add On's (Non-Installed)

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Ranger XP Bolt-On Chassis Stiffener & Gusset Kit (2021+)

×

Brace yourself for going BIG! Larger wheels, oversize tires, lifts, and portals all add strain to your stock control arm mounts on the chassis.  Reinforce your ride with a Thumper Fab engineered Bolt-On Frame Stiffener for the Polaris Ranger. We set out to design the STRONGEST and EASIEST Frame Stiffener / Gusset Kit to install on the market. Period.

Easy Bolt-On and DOES NOT require cutting or welding. 

Computer Aided Design

We have spent countless hours and multiple prototype revisions to make sure we have developed a kit that will greatly increase strength for your control arm mounts and chassis subframe. We designed the frame stiffener / gusset kit to reinforce weak links and to work with your OEM or Aftermarket Control Arms and Lift Kits with same model year fitment. Using the latest technology in 3D scanning and computer modeling software all aspects of the suspension and chassis geometry have been verified for precision fitment.

Ranger XP Rear Chassis Brace

×

Brace yourself for going BIG! Larger wheels, oversize tires, lifts, and portals all add strain to your stock control arm mounts on the chassis.  Reinforce you rear chassis with the Thumper Fab Rear Frame Brace for the Polaris Ranger.

DESCRIPTION
If you're looking to take your Polaris Ranger to the next level, look no further than Thumper Fab's Long Travel Kit. This Long Travel Kit provides greatly improved suspension geometry, larger tire clearance, and improved ride quality. Perfect for extreme trails and provide unmatched performance regardless of the terrain. Strength. Style. Great Ride!

 

Why a boxed A-Arm design?


A boxed arm will give you increased torsional strength for the strongest control arm design possible. There is more to a Thumper Fab boxed control arm than meets the eye. Underneath the steel cladding is a skeleton design that adds strength exactly where you need it and saves weight. Strength is important but unnecessary weight increases your unsprung mass and reduces your shock’s ability to compensate. The Thumper Fab design adds strength and reduces weight for optimal ride quality.




EASY INSTALLATION▸

We offer professionally installed bushings and ball joints for easy installation. When you select the options below, we take the hassle out of pressing in your bushings and ball joints yourself. Utilizing our precision press operation, we are able to ensure your bushings and ball joints are correctly installed and not hammered or pressed in a way that would reduce their quality and lifespan.

 

OEM Bushings – We offer OEM bushings for a high level of quality, vibration, and harshness control.


OEM Ball Joints – We do not recommend OEM ball joints for this kit. Our kit does allow you to reuse your stock ball joints but we recommend Uniball or Keller for extreme use.  


Uniball – Our uniball bearing replaces the use of a ball joint for extreme levels of performance and strength. Commonly used in harsh racing conditions. Our patent pending control arm design allows you to run either a uniball or a ball joint for your desired use! (Uniball will replace only the top ball joint, Keller will be run for the lower ball joint)


TF ELITE Ball Joints – Looking for the strongest, most durable ball joint on the market? Look no further than Thumper Fab's ELITE ball joints! These ball joints are made from 300M steel for maximum strength and wear resistance. They are also adjustable and greaseable for easy maintenance. Plus, they come with a lifetime warranty for your peace of mind. So if you're looking for the best of the best when it comes to ball joints, choose Thumper Fab's ELITE ball joints. You won't be disappointed!


Reuse bushings & ball joints – You also have the option to reuse your OEM bushings and ball joints. Maybe your Ranger is brand new or in great shape. Our patent pending control arms allow the choice to reuse your OEM hardware. We do recommend professional installation and the use of a press to ensure your original equipment can be removed and installed without damage.





SHOCK OPTIONS▸

ZBROZ EXIT Coilover Shocks  - ZBROZ X1 Series EXIT Shocks take your ride to the next level of driving performance. Whether it’s racing through the mountain trails, high speed desert rally action or those challenging rock crawling lines, the X1 Series Exit Shocks offer easy compression adjustability at the turn of dial and up-to 2" of true suspension lift. MADE IN THE USA! For CAB models or heavier vehicles, we recommend our HD Spring Kit.


OEM Shocks - When this option is selected, you can reuse your OEM shocks. You will still benefit in overall ride quality with your Long Travel Kit. You can always upgrade to our custom tuned ZBROZ EXIT Coilover Shocks at anytime.





COMPLETE AXLE REPLACEMENT▸

We make it EASY to install this entire kit! We provide complete Cobra Axle replacement axles with inner and outer CVs that come fully assembled. Both of these axles are COMPLETE with no need to disassemble and reassemble your OEM axles with longer bars. Rzeppa style CV’s that will achieve high angles, articulate freely, with no binding, and extend further than stock axles. We use the highest quality CV boots to keep the elements out and the grease in.


AXLE OPTIONS▸

Cobra HD

  • Oversized components featuring our propriety combination of materials for a well-balanced, cost-effective axle.
  • Rzeppa style CV’s that will achieve high angles, articulate freely with no binding and extend further than stock axles.
  • We use the highest quality CV boots to keep the elements out and the grease in.

King Cobra (The Best of the BEST)

  • American made components using a combination of High Strength Steel.
  • Our high-performance CV grease “VENOM” comes standard in all King Cobras.
  • Rzeppa style CV’s that will achieve high angles, articulate freely with no binding, and extend further than stock axles.
  • The shaft itself will allow for a high degree of twist BEFORE and AFTER yield point is reached to absorb high impact scenarios and keep you on the trail.
  • We use the highest quality CV boots to keep the elements out and the grease in.
FEATURES


KIT INCLUDES

  • Long Travel A-Arms Front
  • Long Travel A-Arms Rear
  • HD Tie Rods
  • Extended Stainless Steel Braided Brake Lines Front & Rear
  • Complete Replacement Axles (Cobra or King Cobra)
  • Compatible with factory sway bar
  • Extreme Duty 3 stage powder coating (when color is selected)
  • Patent Pending design allows for use of a uniball or ball joint

 

STANDARD BENEFITS

  • Increased tire clearance (up to 35”)
  • CNC Laser Cut & Formed US Steel for precision fitment
  • Easy bolt on installation using factory suspension mounts
  • High clearance design for added ground clearance
  • Reuse OEM bushings and ball joints or upgrade to our installed options
  • Compatible with factory sway bar
  • Extreme Duty 3 stage powder coating (when color is selected)
  • Patent Pending design allows for use of a uniball or ball joint
  • Made in the USA
  • Backed by our Lifetime Warranty 

 

BRAGGING BENEFITS

  • Take your Ranger to the next level of awesomeness. 
  • Conquer any terrain with ease.
  • Look good while doing it with strength, style, and a smooth ride.  

 

SPECS

  • Material: 11-Gauge American Steel
  • Width: Adds 10” over OEM width
  • Ground Clearance: Adds 5” over stock 
  • Increased Suspension Travel. 12.5” Front, 14.5” Rear
  • Shocks: ZBROZ or Compatible with OEM shocks (when OEM shock option selected)

     
PRODUCT FITMENT GUIDE

    SINGLE CAB


  • 2024 Polaris Ranger XP 1000 NorthStar Edition Premium
  • 2024 Polaris Ranger XP 1000 NorthStar Edition Trail Boss
  • 2024 Polaris Ranger XP 1000 NorthStar Edition Ultimate
  • 2024 Polaris Ranger XP 1000 Premium
  • 2024 Polaris Ranger XP Kinetic Premium
  • 2024 Polaris Ranger XP Kinetic Ultimate
  • 2023 Polaris Ranger XP 1000 NorthStar Edition
  • 2023 Polaris Ranger XP 1000 NorthStar Edition Trail Boss
  • 2023 Polaris Ranger XP 1000 NorthStar Edition Premium
  • 2023 Polaris Ranger XP 1000 NorthStar Edition Ultimate
  • 2023 Polaris Ranger XP 1000 Premium
  • 2023 Polaris Ranger XP 1000 Kinetic Premium
  • 2023 Polaris Ranger XP 1000 Kinetic Ultimate
  • 2022 Polaris Ranger XP 1000 Big Game Edition
  • 2022 Polaris Ranger XP 1000 High Lifter Edition
  • 2022 Polaris Ranger XP 1000 NorthStar Edition Trail Boss
  • 2022 Polaris Ranger XP 1000 NorthStar Edition Premium
  • 2022 Polaris Ranger XP 1000 NorthStar Edition Ultimate
  • 2022 Polaris Ranger XP 1000 Premium
  • 2022 Polaris Ranger XP 1000 Trail Boss
  • 2022 Polaris Ranger XP 1000 Waterfowl Edition
  • 2021 Polaris Ranger XP 1000 NorthStar Edition Premium
  • 2021 Polaris Ranger XP 1000 NorthStar Edition Ultimate
PRODUCT INSTALLATION
PRODUCT REVIEWS
Customer Reviews
5.0 Based on 7 Reviews
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Filter Reviews:
SA
10/05/2023
Steven A.
United States United States

Awesome products

After research and talking to others I landed on the Thumper fab kit. Extremely well made and fast ship times. I really live the setup now! Every Ranger needs one!

DB
04/16/2023
David B.
United States United States

Thanks for info

The TF long travel kit is very nice and so far fits and installs very nicely, the problem came from (communication) I was not informed that the axles were on back order and would not be in the box ,my delivery man had notified me the kit would be in so I started disassembling , now I have my sxs on my lift tying it up , all I ask is would it been to much trouble to send me a email or text letting me know the axles were on backorder?

Thumper Fab Ranger Long Travel Suspension Kit (Non-Installed) Review
04/27/2023

Thumper Fab

Hi David! Thank you for taking time to leave us a review. I do agree that we can do better with our communication on backorders. We are working with our suppliers to strengthen that level of communication so that we can keep you updated. Thank you for your patience and we look forward to seeing it finished!

BF
04/14/2023
Blake F.
United States United States

High Quality

High quality lift, Great fitment, perfect camber, amazing ride

Thumper Fab Ranger Long Travel Suspension Kit (Non-Installed) Review
BF
03/15/2023
Blake F.

Ranger Long Travel Suspension Kit (Non-Installed)

High quality lift, Great fitment, perfect camber, amazing ride

Thumper Fab Ranger Long Travel Suspension Kit (Non-Installed) Review
J
01/09/2023
Jeff

Have been out on several trails and even to some rock crawling parks in Texas and Arkansas. Performed flawlessly and the ride is waaaay better than stock. Better than my last RZR actually! Love it Love it Love it